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| chaosstuff:infrastructure:soldering [2022/02/22 19:34] – metalgamer | chaosstuff:infrastructure:soldering [2022/03/22 00:47] (current) – [xmlrpc dokuvimki edit] metalgamer | ||
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| Line 15: | Line 15: | ||
| </ | </ | ||
| - | The soldering area is located in the lab. Equipment and parts can be used freely after you have been instructed by one of the mentors. | + | The soldering area is located in the lab. Equipment and parts can be used |
| + | freely after you have been instructed by one of the mentors. | ||
| - | <callout type=" | + | <callout type=" |
| + | Safety first. If you are unsure or have no knowledge on how to use the | ||
| + | equipment you want to use, ask other members to help you out. Always keep the | ||
| + | needed safety rules in mind. If safety gear for a device is required but is not | ||
| + | available, then the specific equipment should not be used. Also contact as soon | ||
| + | as possible, one of the above listed mentors. | ||
| + | </ | ||
| - | <callout type=" | + | <callout type=" |
| + | Clean after yourself. If you are done using it please clean the table and put | ||
| + | everything back where it belongs. This is for the safety of the cleaning staff | ||
| + | and other members. | ||
| + | </ | ||
| + | |||
| + | <callout type=" | ||
| + | The equipment is expensive, take care of it like it was your own. Usual rule: | ||
| + | "You break it, you fix it" | ||
| + | </ | ||
| - | <callout type=" | ||
| ===== Equipment ===== | ===== Equipment ===== | ||
| Equipment connected to the switchable power strip: | Equipment connected to the switchable power strip: | ||
| - | * [[chaosstuff: | + | * [[chaosstuff: |
| - | * [[chaosstuff: | + | * [[chaosstuff: |
| + | * [[chaosstuff: | ||
| + | * [[chaosstuff: | ||
| - | <callout type=" | + | <callout type=" |
| + | Turn on the power strip to use this equipment, and turn it off when not needed | ||
| + | or leaving the space. The power strip assures that the equipment won't be | ||
| + | accidentally switched on by the cleaning staff or other members. The main power | ||
| + | strip is controlled via a network attached socket, so please make sure, that | ||
| + | you have opened the space via the [[: | ||
| + | </ | ||
| Battery powered equipement: | Battery powered equipement: | ||
| Line 38: | Line 61: | ||
| * [[chaosstuff: | * [[chaosstuff: | ||
| * [[chaosstuff: | * [[chaosstuff: | ||
| + | * [[chaosstuff: | ||
| Special equipement: | Special equipement: | ||
| * [[chaosstuff: | * [[chaosstuff: | ||
| - | | + | * [[chaosstuff: |
| - | | + | |
| - | <callout type=" | + | /* * [[chaosstuff: |
| + | |||
| + | <callout type=" | ||
| + | Special equipment usually needs an introduction for safe usage. Contact the | ||
| + | specific member who is mentioned at the usage explanation of the device. | ||
| + | </ | ||
| + | |||
| + | <callout type=" | ||
| + | In general, do not use any equipment if it is visually broken or damaged. | ||
| + | Please contact the [[organization: | ||
| + | damaged equipment. | ||
| + | </ | ||
| ==== Components storage ==== | ==== Components storage ==== | ||
| - | We have 3 components storage boxes. You can use the components for your projects. | + | We have 4 components storage boxes. You can use the components for your |
| + | projects. | ||
| - | The left-most storage box contains connectors. Here you can find pin headers, sockets etc…. The middle one contains basic electronic components. Here you can find resistors, capacitors, diodes etc…. The right-most one containcs ICs. Here you can find sensors, Arduino-like boards, logic-level shifters, shift registers etc…. | + | The left-most storage box contains connectors. Here you can find pin headers, |
| + | sockets etc…. The middle one contains basic electronic components. Here you can | ||
| + | find resistors, capacitors, diodes etc…. The right-most one containcs ICs. Here | ||
| + | you can find sensors, Arduino-like boards, logic-level shifters, shift | ||
| + | registers etc…. | ||
| + | |||
| + | <callout type=" | ||
| + | Sometimes we have a shortage of specific parts, they are not expensive and have | ||
| + | to be usually ordered in bulk. If you have more parts than needed you can put | ||
| + | them in the parts shelf at the back of the table. This is always appreciated. | ||
| + | </ | ||
| - | <callout type=" | ||
| ===== How to use the equipment ===== | ===== How to use the equipment ===== | ||
| - | ==== Soldering stations | + | ==== Soldering stations ==== |
| <WRAP 25% right centeralign> | <WRAP 25% right centeralign> | ||
| Line 63: | Line 107: | ||
| </ | </ | ||
| - | <callout type=" | + | To use the soldering stations, you need to turn it on with the switch on the |
| + | front left of the device. | ||
| - | To use the soldering stations, you need to turn it on with the switch on the front left of the device. | + | <callout type=" |
| - | + | The soldering irons get very hot, do not touch the non-protected parts of the | |
| - | <callout type=" | + | iron. Touching the non-protected parts of the soldering iron can result in 2nd |
| + | to 3rd degree burns. If you need to change the tip, check if the iron has | ||
| + | cooled down, by using the IR-temperature measurement pistol (safest) or by | ||
| + | shortly putting it on the damp sponge (not safe). If you have swapped the tip, | ||
| + | please, after use, let it cool down and put the original tip back. (fine tip on | ||
| + | the left station, small chiseled tip on the right station) | ||
| + | </ | ||
| How to use the soldering stations: | How to use the soldering stations: | ||
| Line 83: | Line 134: | ||
| - turn off the device by using the switch on the font left of the device | - turn off the device by using the switch on the font left of the device | ||
| - | <callout type=" | + | <callout type=" |
| + | The left station has a fine tip, while the right one has a small chiseled tip. | ||
| + | Secure your PCB or parts by using the crocodile clamps or with the vice. | ||
| + | </ | ||
| - | <callout type=" | + | <callout type=" |
| + | Always switch off the stations that are not in use! | ||
| + | </ | ||
| - | <callout type=" | + | <callout type=" |
| + | If you don't know how to solder ask another [[: | ||
| + | read [[http:// | ||
| + | (also recommended if you already know how to solder) | ||
| + | </ | ||
| ==== ReflowR ==== | ==== ReflowR ==== | ||
| - | <callout type="danger" icon=" | + | <callout type="warning" icon=" |
| + | The surface plate gets very hot, do not touch the non-protected parts of the | ||
| + | iron. Touching the non-protected | ||
| + | to 3rd degree burns. | ||
| + | </ | ||
| - | <callout type=" | + | <callout type=" |
| + | The ReflowR has not yet been tested, be aware that the circuit breaker | ||
| + | building might interrupt! | ||
| + | </ | ||
| - | <callout type=" | + | <callout type=" |
| - | + | More information can be found [[http:// | |
| - | <callout type=" | + | </ |
| ==== Helping Hands ==== | ==== Helping Hands ==== | ||
| Line 104: | Line 171: | ||
| {{QRCODE> | {{QRCODE> | ||
| </ | </ | ||
| - | |||
| - | <callout type=" | ||
| We have different helpings hands. Please take care when using them. | We have different helpings hands. Please take care when using them. | ||
| Line 112: | Line 177: | ||
| {{chaosstuff: | {{chaosstuff: | ||
| {{chaosstuff: | {{chaosstuff: | ||
| + | {{chaosstuff: | ||
| - | ==== PeakTech 6225 A (DC lab power supply) | + | ==== DC Lab Power Supply |
| <WRAP column 25% right centeralign> | <WRAP column 25% right centeralign> | ||
| Line 121: | Line 187: | ||
| </ | </ | ||
| - | <callout type=" | + | <callout type=" |
| + | Before using the lab power supply verify that nothing is connected to it and | ||
| + | that the leads are not touching themselves or anything else. Do not touch the | ||
| + | lead ends. | ||
| + | </ | ||
| - | To use this lab power supply, you first have to turn it on on the back. Verify that the voltage and amperage are set to 0. The black lead goes to the blue connector on the left for the negative polarity, the red lead goes into the red connector on the right for the positive polarity. | + | To use this lab power supply, you first have to turn it on on the back. Verify |
| + | that the voltage and amperage are set to 0. The black lead goes to the blue | ||
| + | connector on the left for the negative polarity, the red lead goes into the red | ||
| + | connector on the right for the positive polarity. | ||
| - | <callout type=" | + | <callout type=" |
| + | Verify that the device you want to hook up is not powered seperately! The green | ||
| + | connector is directly connected to the ground on the lab power supplys plug. | ||
| + | Only use it for grounding if necessary, as wrong usage could flip the breaker. | ||
| + | Do not short the connection, this could break the internal breaker of the lab | ||
| + | power supply, and is very dangerous and might result in 3rd degree burns. | ||
| + | </ | ||
| How to use the lab power supply: | How to use the lab power supply: | ||
| Line 140: | Line 219: | ||
| - power the device off with the switch on the back of the device | - power the device off with the switch on the back of the device | ||
| - | <callout type=" | + | <callout type=" |
| - | Do not overload or intentionally break components/ | + | Always set the voltage and amperage to 0 when having finished your tests. Do |
| - | Do not try to test the limits of the lab power supply or break the lab power supply intentionally. | + | not overload or intentionally break components/ |
| + | supply. Do not try to test the limits of the lab power supply or break the lab | ||
| + | power supply intentionally. | ||
| </ | </ | ||
| - | <callout type=" | + | <callout type=" |
| + | If the lab power supply is broken, contact Peter. Do not attempt to repair, | ||
| + | modify or open the device without consent from Peter! Repairs/ | ||
| + | have to be paid by the one who broke it. | ||
| + | </ | ||
| Tips: | Tips: | ||
| Line 154: | Line 239: | ||
| * the lab power supply will not output more current than set | * the lab power supply will not output more current than set | ||
| - | <callout type=" | + | <callout type=" |
| + | For more information consult the manual or contact Peter | ||
| - | {{http:// | + | {{http:// |
| + | </ | ||
| ==== Multimeter ==== | ==== Multimeter ==== | ||
| Line 167: | Line 254: | ||
| </ | </ | ||
| - | <callout type=" | + | <callout type=" |
| + | Always use the correct setting. For measuring resistance, continuity or diode | ||
| + | drop, make sure the part is not powered. If only type but not the max possible | ||
| + | value is known, use the highest setting of the type you are measuring. (Lower | ||
| + | it if the value is too small.) Do not connect the leads to the wrong plug, this | ||
| + | could short the multimeter, break the part you are measuring or even result in | ||
| + | 2nd to 3rd degree burns. | ||
| + | </ | ||
| - | Turn on the device with the red button on the left, connect the leads to their corresponding plugs on the device. Black lead usually goes to COM. | + | Turn on the device with the red button on the left, connect the leads to their |
| + | corresponding plugs on the device. Black lead usually goes to COM. | ||
| - | <callout type=" | + | <callout type=" |
| + | Voltage, resistance, diode drop, capacitance and continuity have to be measured | ||
| + | in parallel, while amperage has to be measured in series. Capacitors should be | ||
| + | discharged before measuring capacitance as it could result in a short or | ||
| + | discharge the capacitor too quickly. Also check polarity before measuring. | ||
| + | </ | ||
| - | <callout type=" | + | <callout type=" |
| + | If you measure voltage or resistance, polarity can be swapped (but shouldn' | ||
| + | for voltage). If the polarity is swapped for voltage, then the multimeter shows | ||
| + | a negative value. Never swap polarity for measuring amperage. A diode only | ||
| + | let's the current flow in one direction so try swapping the polarity if the | ||
| + | diode drop is out of range. | ||
| + | </ | ||
| How to use the multimeter: | How to use the multimeter: | ||
| - | <callout type=" | + | <callout type=" |
| + | Will be written! | ||
| + | </ | ||
| How to store the multimeter: | How to store the multimeter: | ||
| - | <callout type=" | + | <callout type=" |
| + | Will be written! | ||
| + | </ | ||
| - | <callout type=" | ||
| ==== Desoldering pump ==== | ==== Desoldering pump ==== | ||
| Line 193: | Line 302: | ||
| </ | </ | ||
| - | <callout type=" | + | Push the plunger down and press the button to release and activate the pumping |
| + | mechanism. | ||
| - | Push the plunger down and press the button to release and activate the pumping mechanism. | + | <callout type=" |
| - | + | If the pump does not " | |
| - | <callout type=" | + | </ |
| How to use the desoldering pump: | How to use the desoldering pump: | ||
| Line 222: | Line 332: | ||
| - try it out a few times to make sure you put it back together correctly. | - try it out a few times to make sure you put it back together correctly. | ||
| - | <callout type=" | + | <callout type=" |
| + | Make sure the tip is screwed in correctly and that the threads don't misalign. | ||
| + | </ | ||
| - | <callout type=" | + | <callout type=" |
| + | Do not leave the pump with the plunger being pressed. Do not use it to " | ||
| + | anything else than molten solder and do not use in water or make it wet. | ||
| + | </ | ||
| ==== Pistol wire stripper ==== | ==== Pistol wire stripper ==== | ||
| Line 232: | Line 347: | ||
| </ | </ | ||
| - | <callout type=" | + | <callout type=" |
| + | This tool has very sharp edges, you must NOT touch the metal parts or insert | ||
| + | anything else than a wire into the tool! | ||
| + | </ | ||
| - | The pistol wire stripper has a locking mechanism which is the red piece on top of the tool, to use it you must first unlock it and when done it must be closed and locked to be safe for handling. | + | The pistol wire stripper has a locking mechanism which is the red piece on top |
| + | of the tool, to use it you must first unlock it and when done it must be closed | ||
| + | and locked to be safe for handling. | ||
| How to use the pistol wire stripper: | How to use the pistol wire stripper: | ||
| Line 242: | Line 362: | ||
| - Let go of the trigger and remove the wire | - Let go of the trigger and remove the wire | ||
| - If the isolation was only partially removed, then pull it off by hand | - If the isolation was only partially removed, then pull it off by hand | ||
| + | |||
| ==== Small wire cutter ==== | ==== Small wire cutter ==== | ||
| - | <callout type=" | + | <callout type=" |
| + | Will be written! | ||
| + | </ | ||
| ==== Bending Tool ==== | ==== Bending Tool ==== | ||
| Line 254: | Line 377: | ||
| </ | </ | ||
| - | The bending tool is segmented into different hole distances. In these segments are different spacings for different parts. | + | The bending tool is segmented into different hole distances. In these segments |
| + | are different spacings for different parts. | ||
| How to use the bending tool: | How to use the bending tool: | ||
| Line 261: | Line 385: | ||
| - bend the leads in a 90° angle by using your fingers | - bend the leads in a 90° angle by using your fingers | ||
| - remove the part from the bending tool | - remove the part from the bending tool | ||
| - | |||
| - | <callout type=" | ||
| ==== Oscilloscope ==== | ==== Oscilloscope ==== | ||
| Line 272: | Line 394: | ||
| </ | </ | ||
| - | <callout type=" | + | <callout type=" |
| - | <callout type=" | + | **Introduction needed** Contact [[user: |
| - | + | oscilloscope! | |
| - | The Oscilloscope that we have in the space is from the 80's and is very complicated to use compared to more modern oscilloscopes. It works best with at least 60VPP. | + | </ |
| - | + | ||
| - | <callout type=" | + | |
| - | <callout type=" | + | The Oscilloscope that we have in the space is from the 80's and is very |
| + | complicated to use compared to more modern oscilloscopes. It works best with at | ||
| + | least 60VPP. | ||
| + | /* | ||
| ==== Etching Machine ==== | ==== Etching Machine ==== | ||
| - | <callout type=" | + | <callout type=" |
| + | **Introduction needed** Contact [[user: | ||
| + | you out before using the etching machine. The acid is very dangerous and does | ||
| + | " | ||
| + | </ | ||
| - | <callout type=" | + | <callout type=" |
| + | Safety gear needed: safety glasses, large polymer gloves (must cover arms) and | ||
| + | polymer apron. Mouth protection is not mandatory but recomended. Don't hold | ||
| + | your head over the running machine or intentionally breath in the fumes. Open | ||
| + | the windows before using the machine, as there are fumes exiting the machine | ||
| + | while heated up. Best practice: do not use the machine while alone. First aid | ||
| + | sills recommended. | ||
| + | </ | ||
| What to do if there is an accident: | What to do if there is an accident: | ||
| Line 305: | Line 439: | ||
| * Someone should wait outside the building and watch the road to sign the ambulance or firetruck where to go | * Someone should wait outside the building and watch the road to sign the ambulance or firetruck where to go | ||
| - | <callout type=" | + | <callout type=" |
| + | Acid is not a joke, the resulting burns and damage are very dangerous and it | ||
| + | should always be assumed that the worst case happened after an accident. It | ||
| + | does not suffice to wet clean the floor! Always after an accident contact | ||
| + | SpaCo. But this should be the last step. | ||
| + | </ | ||
| + | */ | ||
| - | <callout type=" | + | ==== Magnifying Lamp ==== |
| + | <callout type=" | ||
| + | Will be written! | ||
| + | </ | ||
| + | ==== Antistatic Mat ==== | ||
| + | |||
| + | <callout type=" | ||
| + | Will be written! | ||
| + | </ | ||
| + | |||
| + | ==== Solder Fume Extractor ==== | ||
| + | |||
| + | <callout type=" | ||
| + | Will be written! | ||
| + | </ | ||